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| Technology |
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By
integrating a turbocharger and a transmission into
one device we have created a supercharger that works
off waste heat recovery. The VanDyne SuperTurbo™provides increased efficiency when compared to both
superchargers and turbochargers; while effectively
eliminating their deficiencies.

The
VanDyne SuperTurbo™ has the ability to utilize
both waste exhaust heat and drive train torque to
spin the compressor, increasing power throughout
the drive cycle and nearly eliminating turbo lag.
In addition, it has the ability to transfer the
waste exhaust heat that a traditional turbine cannot
handle directly to the drive shaft for additional
torque. It does this through two interconnected
transmissions that connect the drive train of the
vehicle with the turbo machinery. Through this system,
power can be driven to the turbo machinery from
the engine in order to obtain supercharging. Similarly,
once the turbine side of the turbo machinery has
spun up, the power it collects in excess of that
needed to spin the turbo machinery can be directed
back to the vehicle drive train, increasing overall
thermal efficiency.
This
completely novel approach to turbo compounding provides
two advantages: First, because it can extract energy
by capturing approximately 30% of the energy in
the exhaust gas, the VanDyne SuperTurbo™ improves
overall engine efficiency. Second, by delivering
increased low-end torque, the technology allows
automobile manufacturers to down-size the engine
in a vehicle with no loss of vehicle performance.
The net result is an efficiency gain of nearly 30%
over a normally aspirated engine and a gain of 18%
over a turbocharger and downsized engine combination.
If only 20% of new cars were equipped with the VanDyne
SuperTurbo™, a reduction of 10.5 million tons
of CO₂ emissions per year could be achieved.
For a single automobile in the USA, this increase
in efficiency represents savings of $350 annually
in fuel cost and a reduction of almost 4,000 pounds
of CO₂.
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Diagram Key: |
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(1) Waste Heat Recovery System: The SuperTurbo captures waste heat from the engine exhaust which is utilized to power our turbine, adding that energy to engine power.
(2) Uniquely designed turbine, customized for each engine, to maximize the energy recovery in the customer specified range of operation.
(3) Patented high speed drive, running up to 120,000 RPM’s, capable of handling 150kW of power to or from the engine.
(4) Matched compressor for boosting the amount of oxygen being delivered to the engine, increasing power and torque on demand.
(5) Continuously Variable Transmission allowing for precise speed control of the compressor and turbine, capable of achieving the maximum efficiency of the engine system.
(6) Engine interface via belt, or chain, or gears, carrying power to and from the engine, through a flexible shaft and coupling to minimize engine torsional effects. |
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